160T Heavy Backpack Lifting Heavy-load AGV
Background:This project is mainly used for engine and parts transfer in and between assembly workshops,including a set of trackless electric flat cars and two sets of transfer frames.
Project Features
1. Intelligent remote fault diagnosis system;
2. Intelligent hydraulic self-leveling system and independent lifting control of the drive assembly;
3. Intelligently judge the position of the load centroid by the distributed weighing system;
4. Intelligent self-leveling system for climbing and crossing;
5.Precise and standardized operation without navigation by laser ranging.
Technical parameters
| Items | Technical Requirements | Items | Technical Requirements |
| Load capacity | 90T(10-500T)customizable | Jack-up height | Hydraulic independent suspension,150mm |
| Design load | 160T | Jack-up speed | 10mm/s-15mm/s |
| Kerb weight | 19.5T | Min. turning radius | 1.75m(When the body rotates) |
| Dimensions | L8720*W2800*H720mm | Parking accuracy | ±10mm |
Number of driving wheel | 8 WD with 16-wheel | power supply mode | Lithium battery / external towing power supply / online automatic charging |
Navigate mode | Magnetic stripe | Safety sensing range | ≤3m, Adjustable, emergency braking distance is less than 20cm at full load, less than 40cm at non-load |
| operating environment | Indoor and outdoor operations | Alarm mode | Sound and light alarm prompt |
Direction | Forward and backward, move left and right, rotate | Security | Laser minesweeping radar, safety touch, emergency stop button, warning light, buzzer |
Control mode | remote control | Design life | >ten years |
Communication | Wireless LAN (optional) | ||
Driving Mode | Differential drive (load-supporting) | ||
Walking speed | 0-30m/min (Continuously variable speed, customized) |
AGV Management and Control System
The AGV Control system is connected with Party A's MES system With automatic/manual dual insurance scheduling mode. Party A's MES system issues instructions for handling tasks to the AGV scheduling system. Then scheduling system issues instructions for handling to AGV vehicles. After the AGV completes the tasks, it feeds back the completion information to the MES system.
AGV central management software realizes highly intelligent automated management of AGV vehicles by monitoring and control of the running AGV, real-time dynamic monitoring of the position of the AGV vehicle in the electronic map, updating the operating parameters of the AGV, controlling the behavior of the AGV vehicle and implementing traffic control at the intersection, which helps operators improve work efficiency and ensure safe driving of vehicles.
Automatic Charging Device
This automatic charging device is developed to meet the need of frequent matenal delivery of production and logistics. When its energy is lower thanthe preset value at working, the AGV will move to the charging station and communicate with this charging device. After the connection establishment, the charge electrodes will dock with the AGV automatically to achieve automatic charging. The electrodes will be separated from the AGV automatically when it finishes the charging and the AGV moves back to theworking area for material delivering. Thus, this device keeps the operator away from moving the heavy battery and the hassle of installation and disassembly, which greatly save charging time and make the whole system much more humanized and automated.
Company Profile
Tianjin Longyu Robot Co., Ltd. is a high-tech enterprise specialized in providing system solutions of "unmanned" production, packaging, warehousing, logistics for the transportation and logistics industry.
Taking the product as the orientation, which as the development foundation, the company has been committed to the research, development and production of intelligent logistics equipment, and has more than 50 patents (9 invention patents). Now, the products include heavy equipment AGV, light weight AGV, AGV intelligent dispatching system, especially the heavy-load AGV, with a carrying weight of 600 tons. The products have "eight cutting-edge technology" innovations, forming the eight preface technical systems of heavy-load AGV, namely servo control systems, wireless communication systems, Synchronous hydraulic system, power monitoring system, safety protection system, intelligent dispatch system and fault self-diagnosis system, providing "unmanned" system solutions for the transportation and logistics industry of oversized and overweight parts. The company occupies a leading position in the industry, and the product has unique technical advantages with the higher system technology maturity: low error rate, low failure rate; the systems can not only automatically collect equipment data, conduct real-time analysis, but also have the function of fault prediction and analysis to prevent it from happening, compared with peer products.
Taking the product as the orientation, which as the development foundation, the company has been committed to the research, development and production of intelligent logistics equipment, and has more than 50 patents (9 invention patents). Now, the products include heavy equipment AGV, light weight AGV, AGV intelligent dispatching system, especially the heavy-load AGV, with a carrying weight of 600 tons. The products have "eight cutting-edge technology" innovations, forming the eight preface technical systems of heavy-load AGV, namely servo control systems, wireless communication systems, Synchronous hydraulic system, power monitoring system, safety protection system, intelligent dispatch system and fault self-diagnosis system, providing "unmanned" system solutions for the transportation and logistics industry of oversized and overweight parts. The company occupies a leading position in the industry, and the product has unique technical advantages with the higher system technology maturity: low error rate, low failure rate; the systems can not only automatically collect equipment data, conduct real-time analysis, but also have the function of fault prediction and analysis to prevent it from happening, compared with peer products.
What is Heavy -load AGV?
Heavy-load AGV is the means of transportation used to load and transport heavy parts or components, and is one of the most critical equipment in the current logistics automation system.Heavy-load transportation has the advantages of easy operation, high safety, and stable operation with the functions of automatic lifting, hydraulic independent suspension, automatic leveling, automatic operation, anti-collision, prompt operation, all-round steering, and adaptation to uneven ground. With automated handling of large materials {overweight, overlength}, the heavy-load AGV is mainly used in warehousing, manufacturing, ports, airports, hazardous locations, special industries, etc., to improve the level of logistics automation in the heavy- load field, reduce labor intensity, improve production efficiency, shorten the logistics cycle, accelerate capital turnover, and improve economic benefits.
Application Filed
Heavy-load AGV is suitable for various industries, especially the long, large and heavy products
| High-speed rail industry Auto industry Aerospace Wind power industry | Entertainment industry Manufacturing Industry Military industry Power Industry |
